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AI 3D Solder Paste Inspection

Product Features

  • Integrated casting molding frame
  • Multi-angle light source with high resolution camera and telecentric lens, greatly improve the detection effect
  • The latest self – developed AAM absolute precision measuring system, accurate detection of 0201 component solder joints
  • Connect and integrate MES system according to factory requirements
  • Powerful SPC software to provide rich and accurate statistics
  • High precision motion system, ensure the high speed motion precision
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Product Application

Real 3D Detection

Real 3D+AI detects all defects at one time, the world’s leading deep learning SPI system supplier

Common Defects (Mini-Led)

SPI 3D AI Detections

Technical Parameters

Series

                                                      Alpha H510                                    Alpha H510-D  

Type

 

Standard

 Dual-rail D Type

Checking specification

PCB size

510*460mm

510*320mm*2(dual-rail)

510*590mm(Single-rail)

Additional function

Remote centralized rejudgment, bar code reading

Inspection item

Inspection item

Height、Area、Dimension、Offset、Shape

Unqualified item

Print leakage、insufficient solder、excess solder、solder-connection、skew、odd-shaped、foreign material

Repeatability

Repeated accuracy

4Sigma:height<1um;  Volume<1%;Area<1%

Detection repeatability

< 10%

SPC

Support for routine data statistics

Histogram; Xbar-R chart, Xbar-s Chart; CP&CPK;GRR;SPI Daily/weekly/Monthly report

Gerber and CAD import

Gerber and CAD import

Support Gerber format (274X, 274D), support combine CAD and Gerber then output SPI file

Visual System

Imaging

Standard: 1200W

Optional: 2100W 

Resolution Ratio

5um/10um/15um

FOV Size

20*15mm/40*30mm/60*45mm

Speed

0.34s/fov

Type of lens

Telecentric lens

Projector

Dual projectior head

Motion Mechanism

Accuracy

±1um

XY positioning accuracy

10um

Z-axis real-time lifting plate bending compensation

YES

XY motion

AC Servo motor

Direction

 Left–Right or Right–Left  Customizable

Rail Height

900±30mm

Hardware

Power Supply

AC220V

Power

3KW

Air pressure

0.4–0.6Mpa

Weight

800KG

850KG

Equipment Dimension

W1136*D1460*H1620mm

Series

 

 Alpha H850

 Alpha H1200

Alpha H1500

Alpha H2000

Checking specifications

PCB Size

850*810mm

1200*500mm

1500*500mm

2000*500mm

Additional function

Remote centralized rejudgment, bar code reading

Inspection Item

Inspection item

Height、Area、Dimension、Offset、Shape

Unqualified item

print leakage、excess solder、insufficient solder、solder-connection、skew、odd-shaped、foreign materail

Repeatability

Repeated accuracy

4Sigma:height<1um;  Volume<1%;Area<1%

Detection repeatability

< 10%

SPC

Support for routine data statistics

Histogram; Xbar-R chart, Xbar-s Chart; CP&CPK;GRR;SPI Daily/weekly/Monthly report

Gerber and CAD import

Gerber and CAD import

Support Gerber format (274X, 274D), support combine CAD and Gerber then output SPI file

Visual System

Imaging

Standard: 500W

Optional: 1200W or 2500W

Resolution Ratio

5um/10um/15um

FOV Size

20*15mm、40*30mm、60*45mm

Speed

10cm2/s  30cm2/s  67.5cm2/s

Lens type

telecentric lens

Projector

Standard:4-way Projector

Optional:8-way Projector

Motion Mechanism

Accuracy

±1um

XY Motion

10um

Z-axis real-time lifting plate bending compensation

 Standard

Direction

 Left–Right or Right–Left  Customizable

Rail Height

900±30mm

Hardware

Power Supply

AC220V

Power

3KW

Air pressure

0.4–0.6Mpa

Weight

1100KG

1200KG

1700KG

1700KG

Equipment Dimension

L1450*W1700*H1620mm

L1800*W1600*H1620mm

L2100*W1600*H1620mm

L2600*W1600*H1620mm

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