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AI AOI (Post Wave Soldering)

  • Self-developed movement module operates at a high speed
  • Realize higher UPH to improve plant efficiency
  • Handle the whole industry’s largest PCB board
  • Minimum size of the whole industry helps factories to save plant space
  • Convenient Human-Computer Interaction
  • Support the export of multiple data formats to meet the daily reporting needs of the factory
  • Full-chain data traceability
  • Whole board image, complete retention of the detection results.
  • Can be traced through barcode and 100% reproduce the detection status at that time.
  • Cloud Edge Integration
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Product Application

CORE ADVANTAGE

1、AI Model Autonomous Learning Evolution 

2、Efficient and Reliable  Data Asset System 

3、Reduce the cost of enterprise recruitment

4、Reduce the risk of quality accidents

5、Reduce line change time for new products

Defects diagram

AI Algorithm Minimalist Programming

Technical Parameters

Item

 

          Alpha Z510-D

Use scenarios

Detect  scene

On-line , welding spot surface detection after wave soldering furnace

Software System

Operating System

   WIN10(x64)

Test items

 Short circuit, copper leakage, pin out, missing parts, pinhole, lack of tin, etc.

Features

 Deep learning algorithm, fast programming, customized model training, remote control, etc.

Visual Imaging

Camera

  ≥ 5 million pixel high-speed color area array camera

Camera Lens

  15/20 μm high precision lens

Light source

  RGB or RGB W Integral Ring Light Source

FOV

   36mm×30mm – 60mm×45mm;

Photo mode

  Flying shot, 0.1S/FOV

Hardware Specifications

Industrial control computer

GPU: High-performance discrete graphics 

CPU: High-performance processor                    

Memory: 16G 

Disk: SSD + mechanical hard disk 

Network card: independent gigabit network port

Minitor

 22.5-inch LCD monitor

Moving mechanism

 Linear guide + high-precision lead screw + servo motor

Environmental requirements

 Temperature: -10 ~ 60 ℃ Humidity: 30% -90% RH 

 Air pressure: 0.4 ~ 0.6MPa

Weight

  750Kg

Dimension

  L:1060mm ×W:1050mm × H:1300mm

Power source

  Input voltage: AC220V, control voltage: AC220V, DC24/36V

Upstream and downstream communication

  Standard SMEMA interface mode

Equipment Performance

Inspected range

 50mm×50mm—510mm×510mm

Component height

 Upper 120mm, lower 40mm

Height of production line

 750mm ± 25mm, with cushion block suitable for 750-950mm production line

Maximum speed

  800mm/s

Use Scenario

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