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Automatic Special-shaped Plug-in Machine

  • High security– Access control induction and security lock.
  • High speed– Three-stage rail system, independent drive control unit.
  • High accuracy– Enapsulate mapping algorithm, beat all PIN feet and calculation, overall judgment.
  • High stability– Frame casting is integrated, modular design, with high consistency
  • Mechanical standardization– Before shipping, make accuracy correction especially for X, Y, Z and R axes to ensure the standardization of equipment
  • Intelligentization– Component characteristics, feeder size, feed header size and other information are registered to the database.
  • Ant group algorithm– Add-in path is optimal: the improved ant colony algorithm recommends the optimal path
  • Feeder system– Various feeding solutions and flexible configuration
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Product Application

Application Object

PCB plug-in 

Inner Structure

After Processing

Technical Parameters

Item

Economic   

WAI-U4

Standard  

WAI-U6

High-speed  

WIN-C8

Plug-in speed

Average : 0.9 s/pcs;

Fastest : 0.45 s/pcs

Average : 0.9 s/pcs;

Fastest : 0.45 s/pcs

Average : 0.6 s/pcs;

Fastest : 0.3 s/pcs

Plug-in accuracy

±0.030mm

±0.025mm

±0.025mm

Plug-in head number

4 precision plug-in head

6 precision plug-in head

8 precision plug-in head

Driving

Servo motor

Servo motor

linear motor

Transmission structure

Three-separate

PCB size (L * W)

75*50mm–410*400mm

75*50mm–410*360mm

75*50mm–700*510mm

PCB Weight

Standard:≤2kg (contain fixtures)

Optional: ≤ 10kg (contain fixtures)

Maximum size of the components

39*25mm–150*25mm   50*40mm–150*40mm

Maximum height of the components

55mm

 

Visual system

Upper Camera:1 pc   Bottom Camera:2 pcs

Feeder quantity

MAX.10

 (FRONT 5+ REAR 5)

MAX.16

(FRONT 8+ REAR 8)

MAX.24

(FRONT 12+ REAR 12)

Air consumption

APPROX.187NL/MIN

APPROX.280NL/MIN

APPROX.370NL/MIN

Input power supply

Single phase 220+ P.E,50/60HZ

Single phase 220+ P.E,50/60HZ

Triphase 380+ P.E,50/60HZ

Operating system

WIN 7 OS Intelligence Software

Air supply

0.55 ~ 0.7 MPA (5.6 ~ 7.1 KG/CM2)

Weight

APPROX.1800KG

APPROX.2100KG

APPROX.2300KG

Dimension(L*W*H)

975mm*1690mm*1650mm

1220mm*1690mm*1650mm

1590mm*2090mm*1650mm

Ant colony optimization/ Feeder type

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