Home > Products > Special Shaped Plug-in Machine > Automatic Special-shaped Plug-in Machine

Automatic Special-shaped Plug-in Machine

High security– Access control induction and security lock.
High speed– Three-stage rail system, independent drive control unit.
High accuracy– Enapsulate mapping algorithm, beat all PIN feet and calculation, overall judgment.
High stability– Frame casting is integrated, modular design, with high consistency
Mechanical standardization– Before shipping, make accuracy correction especially for X, Y, Z and R axes to ensure the standardization of equipment
Intelligentization– Component characteristics, feeder size, feed header size and other information are registered to the database.
Ant group algorithm– Add-in path is optimal: the improved ant colony algorithm recommends the optimal path
Feeder system– Various feeding solutions and flexible configuration

Share to

Product Application

Application Object

Automatic Special-shaped Plug-in Machine is a new type of mechanical equipment, which occupies an important position in the rapidly developing field of automated production.
It is mainly used to accurately install various special-shaped components (such as capacitors, inductors, connectors, etc.) on PCBA (Printed Circuit Board Assembly) in a motor-integrated manner. This equipment greatly improves production efficiency and product quality and reduces labor costs through highly automated operation. It is an indispensable and important equipment in the modern electronic manufacturing industry.

Inner Structure

After Processing

Technical Parameters

Item	Economic WAI-U4	Standard WAI-U6	High-speed WIN-C8
Plug-in speed	Average : 0.9 s/pcs； Fastest : 0.45 s/pcs	Average : 0.9 s/pcs； Fastest : 0.45 s/pcs	Average : 0.6 s/pcs； Fastest : 0.3 s/pcs
Plug-in accuracy	±0.030mm	±0.025mm	±0.025mm
Plug-in head number	4 precision plug-in head	6 precision plug-in head	8 precision plug-in head
Driving	Servo motor	Servo motor	linear motor
Transmission structure	Three-separate
PCB size (L * W)	7550mm–410400mm	7550mm–410360mm	7550mm–700510mm
PCB Weight	Standard：≤2kg （contain fixtures） Optional: ≤ 10kg （contain fixtures）
Maximum size of the components	3925mm–15025mm 5040mm–15040mm
Maximum height of the components	55mm
Visual system	Upper Camera：1 pc Bottom Camera：2 pcs
Feeder quantity	MAX.10 (FRONT 5+ REAR 5)	MAX.16 (FRONT 8+ REAR 8)	MAX.24 (FRONT 12+ REAR 12)
Air consumption	APPROX.187NL/MIN	APPROX.280NL/MIN	APPROX.370NL/MIN
Input power supply	Single phase 220+ P.E,50/60HZ	Single phase 220+ P.E,50/60HZ	Triphase 380+ P.E,50/60HZ
Operating system	WIN 7 OS Intelligence Software
Air supply	0.55 ~ 0.7 MPA (5.6 ~ 7.1 KG/CM²)
Weight	APPROX.1800KG	APPROX.2100KG	APPROX.2300KG
Dimension（LWH）	975mm1690mm1650mm	1220mm1690mm1650mm	1590mm2090mm1650mm

Ant colony optimization/ Feeder type

Get Your Best Solution Today!

We take care of every procedure from design & development to production & testing.
Contact our sales engineers to find out the most suitable solution and work mode for you.