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Automatic Special-shaped Plug-in Machine

  • High security– Access control induction and security lock.
  • High speed– Three-stage rail system, independent drive control unit.
  • High accuracy– Enapsulate mapping algorithm, beat all PIN feet and calculation, overall judgment.
  • High stability– Frame casting is integrated, modular design, with high consistency
  • Mechanical standardization– Before shipping, make accuracy correction especially for X, Y, Z and R axes to ensure the standardization of equipment
  • Intelligentization– Component characteristics, feeder size, feed header size and other information are registered to the database.
  • Ant group algorithm– Add-in path is optimal: the improved ant colony algorithm recommends the optimal path
  • Feeder system– Various feeding solutions and flexible configuration
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Product Application

Application Object

Automatic Special-shaped Plug-in Machine is a new type of mechanical equipment, which occupies an important position in the rapidly developing field of automated production.
It is mainly used to accurately install various special-shaped components (such as capacitors, inductors, connectors, etc.) on PCBA (Printed Circuit Board Assembly) in a motor-integrated manner. This equipment greatly improves production efficiency and product quality and reduces labor costs through highly automated operation. It is an indispensable and important equipment in the modern electronic manufacturing industry.

Inner Structure

After Processing

Technical Parameters

Item

Economic   

WAI-U4

Standard  

WAI-U6

High-speed  

WIN-C8

Plug-in speed

Average : 0.9 s/pcs;

Fastest : 0.45 s/pcs

Average : 0.9 s/pcs;

Fastest : 0.45 s/pcs

Average : 0.6 s/pcs;

Fastest : 0.3 s/pcs

Plug-in accuracy

±0.030mm

±0.025mm

±0.025mm

Plug-in head number

4 precision plug-in head

6 precision plug-in head

8 precision plug-in head

Driving

Servo motor

Servo motor

linear motor

Transmission structure

Three-separate

PCB size (L * W)

75*50mm–410*400mm

75*50mm–410*360mm

75*50mm–700*510mm

PCB Weight

Standard:≤2kg (contain fixtures)

Optional: ≤ 10kg (contain fixtures)

Maximum size of the components

39*25mm–150*25mm   50*40mm–150*40mm

Maximum height of the components

55mm

 

Visual system

Upper Camera:1 pc   Bottom Camera:2 pcs

Feeder quantity

MAX.10

 (FRONT 5+ REAR 5)

MAX.16

(FRONT 8+ REAR 8)

MAX.24

(FRONT 12+ REAR 12)

Air consumption

APPROX.187NL/MIN

APPROX.280NL/MIN

APPROX.370NL/MIN

Input power supply

Single phase 220+ P.E,50/60HZ

Single phase 220+ P.E,50/60HZ

Triphase 380+ P.E,50/60HZ

Operating system

WIN 7 OS Intelligence Software

Air supply

0.55 ~ 0.7 MPA (5.6 ~ 7.1 KG/CM2)

Weight

APPROX.1800KG

APPROX.2100KG

APPROX.2300KG

Dimension(L*W*H)

975mm*1690mm*1650mm

1220mm*1690mm*1650mm

1590mm*2090mm*1650mm

Ant colony optimization/ Feeder type

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