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SMT 3D SPI AOI Equipment

The automatic 3D solder paste inspection system, a desktop fully automatic 3D SPI Equipment designed for the SMT process in China, is fully programmable and automatic. With the integration of AOI Equipment, it only takes a few minutes to check the whole circuit board, providing SPC results. One such system can support multiple SMT production lines. This seamless combination of advanced technologies significantly enhances the efficiency and accuracy of the solder paste inspection process, ensuring high-quality PCB assemblies in the SMT production environment.

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Product Details

The world's leading deep learning SPI system supplier

1、Integrated casting molding frame by China’s 3D Solder Paste Inspection manufacturers.

2、Multi-angle light source with high resolution camera and telecentric lens, greatly improve the detection effect.

3、The latest self – developed AAM absolute precision measuring system, accurate detection of 0201 component solder joints.

4、Connect and integrate MES system according to factory requirements.

5、Powerful SPC software to provide rich and accurate statistics.

6、High precision motion system, ensure the high speed motion precision.

Common Defects (Mini-Led)

SPI 3D AI Detections: True 3D+AI detects all defects at one time

Technical Parameters

 

SeriesAlpha H400Alpha H510Alpha H400D
TypeStandardLarge sizeDual-Lane
Vision systemVision system1200W
Resolution Ratio10μm/15μm/20μm
FOV size20mm*15mm/40mm*30mm/60mm*45mm
Speed0.34s/fov
Lens typestelecentric lens
Projectorone/  two2
Motion Mechanism Accuracy±1μm
XY positional accuracy10μm
Z-axis real-time lifting plate
bending compensation
Optional 
XYMotion AC servo motor
Direction Left to right or right to left, adjustable
 Rail Height900±30mm
ElectricalPower Supply200V-230V AC 50/60Hz
Power3KW
Air pressure0.4-0.6MPa
Checking
Specifications
PCB Size400*400mm510*460mm400*300mm*2(Dual-Lane)
400*590mm( Single-Lane)
Optinal: 510D:510*320mm*2
RepeatabilityRepeated accuracy4 Sigma:height<1μm;volume<1%;area<1%
Detection repeatability<10%
SPCSupport for routine data statisticsHistogram;Xbar-R chart,Xbar-s Chart;CP&CPK;GRR;SPI Daily/weekly/Monthly report
Gerber和CAD导入Gerber and CAD importSupport Gerber format (274X, 274D), support combine CAD and Gerber then output SPI file
Optional Function Artificial IntelligenceAI data training center
Auxiliary functionsBarcode reading /Remote repair
Inspection ItemInspection ItemHeight、Area、Dimension、Offset、Shape
Types of Defects DetectionPrint leakage、insufficient solder、excess solder、solder-connection、
skew、odd-shaped、foreign material、Excess solder

 

SeriesAlpha H1200Alpha H1500Alpha H2000Alpha H2500
TypeSingle-head Single-Lane
Vision systemVision systemStandard:1200W  Optional:2100W
Resolution Ratio5μm/10μm/15μm/20μm
FOV size20mm*15mm/40mm*30mm/60mm*45mm
Speed0.34s/fov
Lens typestelecentric lens
Projector Dual projectior head
Motion Mechanism Accuracy±1μm
XY positional accuracy10μm
Z-axis real-time lifting plate
bending compensation
telecentric lens
XYMotion AC servo motor
Direction Left to right or right to left, adjustable
 Rail Height900±30mm
ElectricalPower Supply200V-230V AC 50/60Hz
Power3KW
Air pressure0.4-0.6MPa
Checking
Specifications
PCB Size1200*500mm1500*510mm2000*510mm2500*510mm
RepeatabilityRepeated accuracy4 Sigma:height<1μm;volume<1%;area<1%
Detection repeatability<10%
SPCSupport for routine data statisticsHistogram;Xbar-R chart,Xbar-s Chart;CP&CPK;GRR;SPI Daily/weekly/Monthly report
Gerber and CAD importGerber and CAD import支持Gerber格式 (274X,274D) ,支持CAD和Gerber合并输出SPI档
Optional Function Artificial IntelligenceAI data training center
Auxiliary functionsBarcode reading /Remote repair
Inspection ItemInspection ItemHeight、Area、Dimension、Offset、Shape
Types of Defects DetectionPrint leakage、insufficient solder、excess solder、solder-connection、
skew、odd-shaped、foreign material、Excess solder

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