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SMT AI 3D AOI Equipment

3D AOI (Automatic Optical Inspection) Equipment can accurately inspect and measure the height dimensions of devices on PCBs, and provide clear side view images of ICs and various devices. When detected automatically, the AOI Equipment automatically scans the PCB through the camera, collects images, and compares the tested solder joints with the qualified parameters in the database. After image processing, the defects on the PCB are inspected and displayed/marked by display or automatic marking. This seamless integration of AOI Equipment into the inspection process enhances accuracy and efficiency, ensuring that manufactured products meet rigorous quality standards.

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Product Details

The world's leading deep learning AOI system

1、High density marble platform:Provide guarantee for high precision imaging.

2、Multi-angle light source with high resolution camera and telecentric lens, greatly improve the detection effect.

3、The latest self – developed AAM absolute precision measuring system, accurate detection of 0201MM component solder joints,30mm detection height.

4、Can connect and integrate MES system according to factory requirements.

5、Powerful SPC software to provide rich and accurate statistics.

6、High precision motion system, ensure the high speed motion precision.

AI detection system

True 3D detection

1、Small Angle 4-way digit projection system,  eliminate small spacing occlusion to a greater extent, 8-way digit projection option.

2、Breakthrough Morie fringe algorithm to further reduce CT time.

Hardware Features

1、Large range bending board compensation.

2、High reflection suppression technology, accurate detection of solder joint defects.

3、AI dete ctadle:Pre reflow solder ball、Scratch、Contamination、Solder ball、Foreign material、Extra components、Excess solder、Copper Leakage、Oxidation 

Highlights

1、For PLCC and QFN undetectable defects , the DZ Group standard camera can fulfill it perfectly

2、Gerber automatic programming

3、Dual-rail supports independent rehabilitation in multi-maintenance station

4、ARMS Cloud Rejudgement

3D SMT components / miniLED / IGBT / WB golden line - -Imaging

Complete Software Matrix

Technical Parameters

Series Alpha X510 Alpha X400D Alpha X850
Type  Single-Lane Dual-Lane Monorail
Vision system Vision system Standard:1200W;Optional:2100W
Resolution Ratio 10μm/15μm
FOV size 40mm*30mm/60mm*45mm
Speed 30cm²/s   67.5cm²/s
Motion Mechanism Projector Standard:4-way Projector,Optional:8-way Projector
 Accuracy ±1μm
XYZ Motion  AC servo motor
Direction  Left to right or right to left, adjustable
 Rail Height 900±30mm
Electrical Power Supply 200V-230V AC 50/60Hz
Power 3KW
Air pressure 0.4-0.6MPa
Checking
Specifications
PCB Size 510*460mm 400*300mm*2(Dual-Lane)
400*590mm(Single-Lane)
(Optional 510D model):510*330mm*2
850*650mm
Inspection Height Standard:25mm;Optional:40mm
Optional Function  Artificial Intelligence AI data training center
Auxiliary functions MES/Barcode reading /Remote repair
Inspection Item Body defect detection Missing component、Offset、Reverse、polarity、Excessive component height、Billborading、Tombstoning、
Poor solder joint、Solder ball、Oxidation contamination、Foreign object、Scratches, etc
Golden finger and AI detection Gold surface scratches, Gold surface contamination,Copper leakage,oxidation,
Excess solder,Multiple components,solder balls
Series Alpha X1200 Alpha X1500 Alpha X2000 Alpha X2500
Type Single-Lane or Dual-Lane
Vision system Vision system Standard:1200W;Optional:2100W
Resolution Ratio 10μm/15μm
FOV size 40mm*30mm/60mm*45mm
Speed 30cm²/s   67.5cm²/s
Motion Mechanism Projector Standard:4-way Projector,Optional:8-way Projector
 Accuracy ±1μm
XYZ Motion  AC servo motor
Direction  Left to right or right to left, adjustable
 Rail Height 900±30mm
Electrical Power Supply 200V-230V AC 50/60Hz
Power 3KW
Air pressure 0.4-0.6MPa
Checking
Specifications
PCB Size 1200*500mm 1500*500mm 2000*500mm 2500*500mm
Inspection Height Standard:25mm;Optional:40mm
Optional Function  Artificial Intelligence AI data training center
Auxiliary functions MES/Barcode reading /Remote repair
Inspection Item Body defect detection Missing component、Offset、Reverse、polarity、Excessive component height、Billborading、Tombstoning、
Poor solder joint、Solder ball、Oxidation contamination、Foreign object、Scratches, etc
Golden finger and AI detection Gold surface scratches, Gold surface contamination,Copper leakage,oxidation,
Excess solder,Multiple components, solder balls

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